Sheffield Structural Steel: Zero Weld Defect Escapes
Yorkshire-based structural steel fabricator deployed VisionForge's automated weld inspection system across 8 fabrication bays. The system replaced 100% manual visual inspection with AI-powered optical and ultrasonic imaging — detecting porosity, undercut, and incomplete fusion at machine speed.
Premier Confectionery: Packaging Seal Integrity at 1,200 ppm
Vision-based seal inspection system eliminated compromised packaging reaching retail — detecting failures at 1,200 packs per minute.
Midlands Body Panels: IATF 16949 Compliant Surface Inspection
Automated surface defect detection system replaced 6 human inspectors while delivering PPAP-ready inspection data for Tier 1 supply chain compliance.
Cambridge BioPharm: GMP Tablet Inspection System
21 CFR Part 11 compliant tablet inspection replacing manual sampling with 100% AI inspection, reducing batch rejection rates by 84%.
Bristol Aerostructures: Composite Inspection & NDT Integration
Vision-guided composite layup inspection with automated defect mapping reduced inspection time from 4 hours to 22 minutes per panel.
Hampshire PCB: Solder Joint Inspection at 24,000 joints/hr
High-speed AI AOI system replaced legacy inspection equipment, improving false-call rate from 8.4% to 0.3% while doubling throughput.
Port Talbot Steel: Hot Strip Surface Monitoring at 1,400°C
High-temperature vision system deployed on hot strip mill, detecting surface defects on steel at temperatures exceeding 1,400°C in real time.